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Creating Custom Linux Distros for In-Vehicle Infotainment Systems

Avatar for Noman Mohammad

By Noman Mohammad

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Why your dashboard feels like a 2008 netbook

Picture this: you’re sitting at a red light, tap the screen to change songs, and… nothing. The song you hate keeps playing. You stab the button again. Still nothing. By the time the screen wakes up, the light is green and you’re *that* driver holding up traffic.

I’ve been there. Last year I borrowed a brand-new SUV for a weekend trip. The dash looked like an iPad glued to plastic. Pretty, sure. Fast? Not even close. Each swipe stuttered. Voice commands took three tries. My old iPhone 6 felt snappier.

The problem: most car makers buy the same off-the-shelf infotainment package. They bolt on their logo, toss in a branding splash screen, and call it a day. Result? 100 million lines of code doing everything from seat heaters to Spotify… and doing most of it badly.

The real cost nobody talks about

My buddy Leo works at a tier-one supplier. He told me one premium brand paid six figures just to change the *font* on their nav screen. Six figures. For Arial. The vendor had to re-compile the entire UI stack, run 400 hours of regression tests, and ship new hardware keys. Three months later, they still couldn’t push the update over the air. Instead, owners had to visit the dealership—like it’s 1998.

Multiply that by every tweak, every new feature request, every *“can we make the map darker at night?”* question. Money and time evaporate.

Meanwhile, drivers keep tweeting: “My Tesla’s new UI dropped overnight. Why can’t my $80k SUV do that?”

Roll your own, drive your own

Good news: you don’t have to accept sluggish software. You can cook up a **custom Linux distro** that boots in 3 seconds, updates itself while parked, and shows *only* the stuff you want.

I’ve done it for two small EV startups. Both went from “button lag” complaints to 5-star reviews. Here’s the exact playbook I use.

Step 1: pick a build tool that won’t fight you

Three choices, zero fluff:

  • AGL (Automotive Grade Linux) – think of it as Lego for cars. Grab the agl-demo-platform, delete the parts you don’t need, keep the rest.
  • Yocto – like building Lego from raw plastic pellets. More work, infinite control. Perfect once you know what you want.
  • Buildroot – fast food Linux. Great for quick prototypes or a single-purpose gauge cluster.

Quick start: spin up AGL on a spare Raspberry Pi. You’ll have a working dash in under an hour. Promise.

Step 2: choose silicon made for cars, not school projects

Skip the Pi for production. Go straight to:

  • NXP i.MX 8M Plus – dual CAN bus, hardware video decode, runs cool at 85 °C.
  • Qualcomm SA8295P – the same chip in the Polestar 3. Overkill? Maybe. Future-proof? Definitely.
  • NVIDIA Jetson Orin Nano – if you want AI features like “Hey car, find me a parking spot near the mall entrance.”

Slap on a Quectel 5G modem for OTA updates. Add Wi-Fi 6 so passengers stop whining about Netflix buffering.

Step 3: build the software stack like you’re making a sandwich

Bottom slice: Linux kernel 6.7, patched with PREEMPT_RT. Real audio without dropouts.

Fillings:

  • Qt 6 for the UI. Hardware-accelerated, smooth 60 fps scrolling.
  • GStreamer for media. Plays 4K HDR movies while sipping 5 W.
  • COVESA VSS to talk to the car—speed, battery, tire pressure—through one clean JSON API.

Top slice: container runtime (Docker or Podman). Navigation, Spotify, and diagnostics live in separate boxes. Update one, break none.

Step 4: lock it down before script kiddies do it for you

Three non-negotiables:

  • Secure Boot via U-Boot + TPM. No signed firmware = no start. Simple.
  • Encrypted OTA with SWUpdate. My script pulls a new image at 2 a.m., installs it, reboots in under 15 seconds. Drivers wake up to a better car.
  • ISO 26262 traceability. Even if you’re not building a self-driving semi, auditors love paperwork.

Step 5: test like your mom is driving

My checklist:

  1. Run stress-ng for 48 hours at 70 °C inside a mini oven (yes, I use an old pizza oven).
  2. Simulate CAN bus spam with a hacked Arduino to see if the dash still responds.
  3. Hand the keys to my 16-year-old nephew. If he can’t crash it in 30 minutes, it’s ready.

2025 extras your customers actually want

  • AI that learns – the car bumps the seat heater to level 3 when it’s below 40 °F and your calendar says “ski trip.”
  • 5G V2X – instant alerts when the car three spots ahead slams brakes.
  • Open-source apps – let owners sideload their own widgets. A 19-year-old in Poland already built a turbo-boost gauge that looks sick.

Ready to pop the hood on your own distro?

You don’t need a 500-person team. I’ve seen two engineers in a garage ship a working system in four months. Start with AGL on a Pi, prove the concept, then scale to real silicon.

Want the exact local.conf I use or the systemd units that keep the UI alive? Drop me a line. Happy to share—no NDAs required.

Bottom line: stop letting big vendors decide how your car feels. Build something that wakes up fast, updates quietly, and makes your drivers smile every single trip.

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